Technical Articles & News

Germanjet news, technical articles and resources

Technical Articles (Page 4)

Long Cable Runs and Their Three Constraints: Voltage Drop, Signal Attenuation and Repeater Segmentation

Long Cable Runs and Their Three Constraints: Voltage Drop, Signal Attenuation and Repeater Segmentation

Handle voltage drop with a larger conductor cross-section or a local supply, attenuation by choosing the right signal form, and excess distance with repeater segments and local digitisation.

External Installation: Getting Bracket Rigidity, Parallelism and Carriage Float Right

External Installation: Getting Bracket Rigidity, Parallelism and Carriage Float Right

External accuracy depends on the mechanical chain formed by the bracket and carriage; the core principle is to transmit axial displacement only and impose no radial constraint.

No Output in Three Steps: Check Supply, Verify the Loop, Then Inspect the Magnet

No Output in Three Steps: Check Supply, Verify the Loop, Then Inspect the Magnet

Locate the break in three steps — supply, signal loop, magnet — with multimeter test points and pass criteria for each interface type.

Zero Calibration Step by Step: Mechanical Reference, the Two-Point Method and Controller Settings

Zero Calibration Step by Step: Mechanical Reference, the Two-Point Method and Controller Settings

From establishing the mechanical reference to writing the zero offset and span coefficient, with the calibration sequence and verification criteria for both analog and fieldbus interfaces.

Tracking Down Reading Errors: Handle Constant, Proportional, Local and Drifting Errors Separately

Tracking Down Reading Errors: Handle Constant, Proportional, Local and Drifting Errors Separately

Measure at three points to identify the error shape, then check zero offset, span coefficient, magnet position and thermal drift in order, instead of blindly adjusting parameters.

Hydraulic Oil Cleanliness and Filter Management: The Key to Long Rod Life

Hydraulic Oil Cleanliness and Filter Management: The Key to Long Rod Life

Ferromagnetic debris attracted to the magnet and hard particles scouring the rod are the two main influence paths, and the control measures sit in the hydraulic system rather than in the sensor.

Cylinder Bore Machining Requirements: 12.7 mm Minimum Bore, Depth Allowance and Concentricity Control

Cylinder Bore Machining Requirements: 12.7 mm Minimum Bore, Depth Allowance and Concentricity Control

Three hard requirements for the deep-hole machining used in cylinder-integrated installation — piston-rod bore ≥12.7 mm, depth covering the full stroke plus allowance, and controlled concentricity.

Signal Jump Troubleshooting Flow: Isolating Electrical, Mechanical and Fieldbus Causes Layer by Layer (Save This One)

Signal Jump Troubleshooting Flow: Isolating Electrical, Mechanical and Fieldbus Causes Layer by Layer (Save This One)

First classify the fault as electrical, mechanical/magnet or fieldbus according to whether the value jumps while stationary, then work through the branches for each.

Shield Grounding at One End or Both: When to Use Which, Measured Differences and Hidden Grounding Traps

Shield Grounding at One End or Both: When to Use Which, Measured Differences and Hidden Grounding Traps

Ground the shield at the cabinet end by default for analog; both ends are acceptable for fieldbus when equipotential bonding is reliable — plus how to track down a hidden second ground.

Multi-Protocol Gateways: One Sensor Family for Several Fieldbuses

Multi-Protocol Gateways: One Sensor Family for Several Fieldbuses

Gateways inevitably add latency, failure points and diagnostic gaps; the application boundary and five configuration essentials.

Troubleshooting Fieldbus Interference: Grounding, Shielding, Topology

Troubleshooting Fieldbus Interference: Grounding, Shielding, Topology

A three-step approach — reflection source, shield grounding, cable routing coupling — with a shield-grounding comparison and a six-symptom checklist.

Selection Guide: Which Fieldbus Does My PLC Support?

Selection Guide: Which Fieldbus Does My PLC Support?

Three steps to pin down the protocol — check the CPU interface, the communication modules and the existing backbone — with a master-to-product cross-reference table.

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